AI-Powered Manufacturing Process Planning

The Scope

ITP developed an AI-powered solution to automate the preparation of draft manufacturing process documentation.

The goal was to help manufacturers turn engineering drawings and production parameters into structured process routes and routing cards faster, with less manual effort and better reuse of internal knowledge in minutes instead of days.

The Challenge

Process planning is often a major bottleneck in manufacturing.

Engineers spend hours analyzing drawings, defining operations, preparing routing cards, calculating parameters, and checking documentation against internal standards.

At the same time, valuable historical process knowledge often remains fragmented across archives and reference directories, making it difficult to reuse in new cases.

As a result, manufacturers face:

• High manual workload
• Slow preparation of routing cards
• Delayed quotation and planning cycles
• Dependency on limited expert capacity
• Poor reuse of historical manufacturing knowledge

The Solution

ITP created an AI-assisted workflow that generates structured draft process documentation from engineering inputs.

The platform takes drawings and parameters  from existing SharePoint folders, analyzes available engineering data, retrieves relevant historical process examples, and uses company reference data to generate draft process routes and routing cards in the required format.

The outputs include:

• Draft process routes
• Operation sequences
• Key parameters and transitions
• Structured routing cards
• Excel/CSV quality review reports

Generated drafts are prepared for expert validation, so engineers can review and approve instead of building documentation from scratch.

The Outcome

The solution was validated in a controlled environment on representative manufacturing cases and showed measurable impact:

The result: faster process documentation, reduced repetitive engineering work, and stronger reuse of internal manufacturing knowledge.

Key Takeaways

• AI can turn engineering inputs into structured routing card drafts in minutes.
• Process engineers keep control while spending less time on repetitive drafting.
• Historical manufacturing knowledge becomes easier to reuse.
• The solution creates a scalable foundation for faster and more consistent process planning.

Ready to automate process planning?

Book a discovery call and explore how this solution can work with your engineering drawings, SharePoint folders, and reference directories.